Infrastructure
Foundry Facilities
Raw Material Storage
Our raw material storage spans 4,624 sq. ft., offering
a well-organized
and spacious facility designed for smooth inventory handling and efficient material
management.
Foundry
At the core of our manufacturing strength lies our advanced Foundry facility.
Covering
25,670 square feet, it is equipped with five
high-efficiency
induction furnaces engineered for precision casting. With a robust monthly melting
capacity of 850 tons, this facility forms the
foundation
of consistent quality and large-scale production.
Pouring
Precise control of temperature and rotational speed during the centrifugal pouring
process ensures uniform metal distribution and consistently superior casting
quality.
Metallurgical Lab
Spectrometer
Advanced spectrometer analysis is used to precisely verify raw material composition,
ensuring optimal metallurgy that enhances liner strength, durability, and long-term
performance.
Microscope
Microscopic examination is carried out to closely analyze the liner microstructure
and
maintain optimal graphite formation. This controlled approach improves mechanical
strength and reflects our commitment to consistent quality and high performance.
Hardness Tester
Hardness testing is performed to accurately verify material strength and
consistency,
ensuring every liner meets defined quality standards and delivers reliable
performance.
Machining Area
Machining Area
Our machining facility spans 46,938 sq. ft. and is
equipped with
advanced CNC VTLs, CNC machining centers, centerless grinding machines, plateau
honing,
CNC boring, and CNC turning machines. The setup is further supported by in-house
heat
treatment and phosphating facilities to ensure precision, durability, and surface
quality.
Quality Control
Contracer
High-precision measurement is carried out using a Mitutoyo contracer to accurately
inspect
grooves, radii, and angular profiles on liner surfaces, ensuring dimensional
accuracy and
adherence to strict quality standards.
Digital Height Gauge
A high-precision Mitutoyo digital height gauge is used to accurately measure
critical height
parameters, ensuring dimensional consistency and superior quality in every cylinder
liner
and sleeve we produce.
Surface Roughness Tester
Surface roughness is precisely measured at each final machining stage to ensure
smooth liner
and sleeve finishes, enabling optimal piston movement, improved engine efficiency,
and
consistent performance.
Roundness Tester
A high-precision Mitutoyo roundness tester is used to accurately evaluate critical
GD&T
parameters, including roundness, cylindricity, straightness, concentricity, and
runout.
Its precision turntable enables accurate centering and leveling for reliable
measurement
results.
Packing Area
Packing Area
Santosh Auto-Part operates a dedicated 18,000 sq. ft.
packing area
equipped with automatic ultrasonic cleaning machines and a well-organized storage
setup,
ensuring safe packaging and a superior delivery experience.
